The process of obtaining spherical grains of Fe3C in steel in the process of annealing is known as _______. 

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JKSSB JE Mechanical 02 Nov 2021 Shift 1 Official Paper
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  1. Martempering
  2. Spheroidizing
  3. Tempering
  4. Maraging

Answer (Detailed Solution Below)

Option 2 : Spheroidizing
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Concept:

Annealing: Heating the steel to austenite temperature + 50°C, held for some time period and cooled slowly in the furnace.

Characteristics:

  • To reduce hardness
  • To improve machinability
  • To increase ductility
  • To relieve internal stresses
  • To refine grain size 

Spheroidizing:

  • Heat the metal to slightly above the critical temperature, hold them at this temp for a period of time, and then letting them cool in the furnace.
  • Spheroidizing produces a rounded or globular form of carbide so option 2 is correct.
  • It is used for medium and high-carbon steel. It improves ductility, machinability , and formability.

F1 Satya Madhu 15.06.20 D10

Full annealing:

  • Metal is heated above the upper critical temperature & held there until the temperature of the workpiece is uniform throughout, and finally cooling the workpiece at a slow controlled rate in a furnace so that the temperature of the surface and that of the centre of the workpiece is approximately the same.

F1 Satya Madhu 15.06.20 D12

Benefits of annealing are:

  • relieve stresses
  • increase softness, ductility and toughness
  • Reduce hardness and brittleness
  • produce a Coarse pearlite microstructure

Process annealing: 

  • The metal is heated below the Lower critical temp. i.e. Recrystallization temp. and cooled in the furnace. Its main purpose is to relieve residual stresses of low carbon steel. 

F1 Satya Madhu 15.06.20 D11

Normalizing: 

  • Heat the steel from 30°C to 50°C above its upper critical temp, held about fifteen minutes and then allowed to cool down in still air. The homogeneous structure provides a higher yield point, ultimate tensile strength and impact strength with lower ductility to steels.

Main objective:

  • Mechanical properties of steels are better than those produced by annealing.
  • Residual stresses are relieved only partly
  • Fine grains are formed
  • Strength and hardness is more
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