Which of the following is used to hold and guide a tool in mass production?

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ALP CBT 2 Fitter Previous Paper: Held on 21 Jan 2019 Shift 3
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  1. Jig
  2. Fixture
  3. Gauge
  4. Housing

Answer (Detailed Solution Below)

Option 1 : Jig
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Detailed Solution

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Explanation:

Jigs

  • A jig is a special device which holds, supports, locates and also guides the cutting tool during operation
  • Jigs are designed to accommodate one or more components at a time
  • Jigs are available for drilling or boring

Fixtures

  • A fixture is a production tool that locates and holds the work-piece
  • It does not guide the cutting tools, but the tools can be positioned before cutting with the help of setting blocks and feeler gauges etc
  • Fixtures of different types are made for milling, turning, grinding, welding, bending etc

Gauge

  • Components manufactured using mass production methods are checked only to ensure that the sizes are within the prescribed limits.
  • The most economical method of checking such components is by using the gauges. 

Important Points

Purpose of Jigs and Fixture:

  • To reduce the cost of production, as their use eliminates the laying out of work ( marking, punching, positioning, alignments etc.) and setting up of tools
  • To increase the production
  • To assure high accuracy of the parts
  • Increase in interchangeability
  • Reduce quality control expenses
  • To reduce the operator’s labour and skill requirement
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